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Full steel drum generation line

 

I. Raw materials usage/creation potential
 

Plate thickness (mm)		Finihed drums (pcs/T)	Generation potential (kg/computer)
1.2		forty one	21.5
1.0B	Up and base handles 1.two	47	19
	Drum body 1.
1.		50	18
0.9B	Up and bottom addresses 1.	54	16.eight
	Drum physique .9
0.9		fifty six	16.2
.eight		ninety seven	10.28

 

II. Full steel drum manufacturing services

A. Front part products
1. Decolier
two. Hydraulic Up-coiling device
three. Hydraulic supporter
four. Facet deviation rectifying device
five. Sizing & flattening equipment
6. Cutting equipment – for drum body
seven. Cutting equipment – for squander sheet
eight. Arch shape guiding system
9. Stac ept automobile
ten. Hydraulic program
11. Electric control method
12. Top & Base go over conveyor device

one.Hydraulic Up-Coiling  Device

   a) Up-Coiling Support Platform is for storing metal coil and facillitate Substance Feed Trolley for providing content.

   b) Materials Feed Trolley is utilized for carry steel coil.. It is operated with hydraulic technique to drive cylinder for

   reciprocating linear movement and equipment box to provide steel coil in parallel to the center of uncoiling device so as to

   assure the fixing.

two.Decoiler & Hydraulic Supporter

a)Uncoiling width: 916-1320mm

b)Plate thickness: .6-1.2mm

c)Motor energy: 5.0KW

d)Uncoiler potential: 10t

e)Inside of diameter: ¢470-520mm, Outdoors diameter: ≤¢1200

f)Device measurement: 3900x1500x1940(mm), Total excess weight: 5T

3.Sizing &Flattening Machine
Limited introduction:7 rollers doing work,servo automated sizing,worm and gear adjust the leveled plate thickness.

Operate:The clearances of up and down rollers can be altered by the upper hand-wheel although figure can be demonstrated by dial indicator. The operation linear speed is adjusted step-less. It can be controlled by the signal of mid-bridge for high and low speed change. 

Primary technics:

a)Plate width: 916-1320(mm)

b)Plate thickness:.6-1.2(mm)

four. Chopping Device
Purpose: Reduce the leveled metal plate into drum entire body.

Primary technics:

a)Plate width:≤1500mm

b)Plate thickness:≤3mm

c)Motor energy: 3.0KW

d)Cutting capacity:≤20 instances/min

e)Device dimension:1800x950x1500(mm),Whole fat: 3T

 5.Hydraulic Station

Function:Supply oil for the oil cylinder of decoiler, lifting device,uncoiling supporter,and overturn device to make certain stably doing work.

Major technics:

a)Motor energy:7.5KW

b)Equipment size:800x800x1500(mm),Whole weight: .5T

six.Electric Handle Program
Operate: Control the decoiler,flattening equipment and other entrance section equipments functioning.

B. Cover tools
one. Leading & Bottom cover mould
two. Double loc ept mould
3. 63T urgent machine
4. 160T urgent equipment
five. Pre-coiling & Gluing device

1. Leading & Bottom include mould

Short introduction:Geared up with two sets of 160T pressing devices

Operate: Punching the base include

Primary technics:

a)Motor power:eighteen.5KW

b)Wor ept capacity:5-26 pcs/min

c)Equipment dimensions:2185x1420x3070(mm),Complete excess weight: fourteen.5T

2.Drum Injection Mould

Quick introduction: Outfitted with one particular established of 63T urgent machine

Double punching mould: punch oil filler and breathable mouth of the bottom cover.

Machine dimension: 710x480x300(mm)

Total fat: .5T

Double loc ept mould: lock oil filler and breathable mouth of the base cover.

Machine dimensions: 710x480x300(mm)

Overall fat: .5T

Principal technics:

a)Motor electrical power: 11KW

b)Machine dimension :1800x1232x2550(mm)

c)Total excess weight: 5.5T

three.Pre-Coiling & Gluing Machine

Brief introduction: Pre-coiling machine for the bottom include, cylinder drive the cam to function, computerized glue- spaying system.It has benefits of safety,stablity, smooth edging.

 Main technics:

a)Equipment dimensions:1600x1400x1350(mm)

b)Complete weight: 4.5T

C. Center part gear

1. Stac ept table
two. Circle-rolling machine
three. Seam welding equipment
4. Edging & Beading device
five. Corrugation (W Rib) machine
6. Edge-curling machine
seven. Express device
8. Electrical control method
9. Leakage chec ept machine

1.Circle-rolling Machine

Brief introduction:3 rollers operating.

Major technics:

a)Rolled plated width:≤1100mm

b)Plate thickness:.6-1.2(mm)

c)Circle diameter:≤570mm

d)Motor energy:1.5KW

e)Machine measurement:2200x750x1300(mm),Whole excess weight: 1.5T

2.Seaming Device(BH-a hundred and fifty-5Z)

Brief instruction:This automatic seaming equipment dismisses the place welding process,it is our newly  developed drum seaming device.All of elements adopts domestic exceptional uncooked material,cupreous welding rollers.

Principal technics:

a)Welding Machine capability:150KVA

b)Driving kind: pneumatic 

c)Current: alternating existing

d)Frequency range: high frequency

e)Wor ept concept : contravariant 

3.Edging&Beading Device

Short introduction:controlled by PLC,hydraulic drive

Major technics:

a)Beading height:≤14mm

b)Drum top:894-905(mm)

c)Hydraulic technique strain:8Mpa

d)Air force:.1Mpa

e)Device dimensions:3700x700x1600(mm),Complete weight: 5T

Hydraulic Station:

Major technics:

a) Machine size: 1800x860x1700 (mm)

b) Total excess weight: 1T

c) Motor electrical power: 22KW

4.Corrugation (W rib) Device

Brief introduction:controlled by PLC,hydraulic generate

Main technics:

a)Corrugating peak:≤3mm

b)W rib top:≤9mm

c)Drum top:884-895(mm)

d)W rib room:280mm

e)Motor electrical power:11KW

f)Equipment measurement:4500x650x2100(mm),Complete excess weight: 7T

Hydraulic station:   

a)Device dimension:1800x860x1700(mm)

b)Overall bodyweight: 1T

c)Motor electrical power: 7.5KW

5.Edge-Curling Equipment

Limited introduction:controlled by PLC,hydraulic push,7 levels edge curling.

Principal technics:

a)Drum height:886-897(mm)

b)Motor power:45KW

c)Equipment size:4800x1300x2200(mm),Complete weight: 13T

Hydraulic station:   

a)Equipment dimensions:1800x860x1700(mm)

b)Overall excess weight: 1T

c)Motor electricity: 7.5KW

six.  Leakage Chec ept Machine

Brief introduction:Manual/computerized manage,pneuma lock.

Primary technics:

a)Chec ept drum diameter:560-570(mm)

b)Drum top:886-897(mm)

c)Pressure:.03Mpa

d) Machine size:2530x700x1100(mm),Complete excess weight: 2T

7.Multi-part Convey Unit

Quick introduction:Express the drum human body to be edged,beaded,Corrugated W rib bolstered and sealed bottom go over with PLC managing.

Main technics:

a) Motor electricity:4.0KW

b) Device dimension:11000x2100x1000(mm)

c) Whole bodyweight: 3T

D. Rear section tools
one. Entrance segment trans-line
2. Degreasing & Phosphorization space
three. Washing & Drying room
4. Overturn tools
5. Portray area
six. Entrance drum-separation device
seven. Drying place soon after painting
8. Bck drum separation machine
9. Air cooling technique
ten. Rear segment trans-line
eleven. Electric management method

one. Degreasing & Phosphorization Area

Brief introduction: This component is used to transport the drums,controlled by PLC, adopts spraying gadget to computerized thoroughly clean the coil, phosphorize and washing the grease on the drums. The conveyor device adopts outstanding steel, inwalls are produced of  1mm steel plate.

Principal technics:

a)Machine dimension:36000x2110x2060(mm)

b)Total weight: 30T

two. Washing & Drying Area

Limited introduction:Drying the water on the surface of the drum, managed by PLC.The whole equipment adopts fuel heating units.Enthusiast is put in on the best of the space, so that hot and cycling wind can be produced to speed up the drying.

Primary technics:

a) Motor energy:25KW

b) Device dimensions:20000x1920x3600(mm)

c) Overall fat: 25T

3.Painting Space(double colors)

Operate:  The conveyor device is managed by PLC, rotating table make the drums carefully, portray technique paint the drums in & outside with the spray gun. One color or different can be option. Method of h2o-curtain spraying dispels spraying smoke.Nozzle adopts Nordson Brand name, Painting products is manufactured of Chang Jiang.

Primary technics:

a) Motor power: 55KW

b) Machine dimensions: 7400x4990x3600(mm)

c) Total fat: 15T

4.Front Drum Distributor

Purpose: Transport the drums to the conveyor line of exterior portray&stiffening area, the cylinder is controlled by PLC.

Principal technics:

a) Motor energy: 2.0KW

b) Equipment dimension: 1500x1050x800(mm)

c) Whole weight: 1T

5.Drying Line after Portray

Function: The conveyor device is controlled by PLC, adopts fuel heating inwall of the place is geared up with heating tubes. Enthusiast is mounted on the top of the area, so that dry the paint.

Primary technics:

a) Motor electrical power: 35KW

b) Device size: 36000x2100x4300(mm)

c) Overall excess weight: 30T

6.Down-drum Roller Trans-line

Function: The device transports the dried drums to the floor.

Major technics:

a) Motor electricity: 1.5KW

b) Equipment dimension:2000x900x800(mm)

c) Complete excess weight: .3T

seven.Overturn Tools

Perform: Change the state of drums from horizontal to vertical, so that it will be much easier to paint, controlled by Cylinder.

Major technics:

a) Equipment dimensions: 1400x690x850(mm)

b) Complete fat: .5T

 

 

 

 

 

 

   

 

 

 

 

 

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